Two Stage Compounding Extruder Pelletizing Plastic PVC Granules
Machine Cable Granulator Processing Technology:Kneader
Banbury ---Bucket Conveyor ---Conical Twin Screw Force
Feeder---Twin Screw Extruder Compound---Single Screw Extruder
Compound---Air Cooling Hot Face Cutting System/Water Ring Cutting
System---Silo Introduction:Kneader (banbury) can put all the
compounding mixing them together by batch,like kneading flour again
and again by inner batch.After all the materials are
mixed by kneader(Banbury), the large HOT and SOFT mixed
materials will be fed from the kneader through Bucket
conveyor to the cone double force feeder, and then pushed
into twin screw extruder compound to melt and disperse
again here.then drop the materials into single-screw
extruder finally, the materials are homogenized again and
passed through the die Advantage: The kneader
(Banbury) adopts an automatic temperature and time control
system, which is accurate, simple and easy to operate, and the
mixing can achieve the best uniform dispersion effect.The mixing
tank is tiltable, and the mixing shaft is leak-proof and
adopts a dry mechanical shaft seal to make it easy to clean and
change colors.The pressurized kneader(Banbury) can not only ensure
the mixing characteristics and quality, but also prevent
environmental pollution.The kneader(Banbury) of the internal mixer
is made of high-grade alloy steel, and the surface is treated with
wear-resistant steel. The surface is electroplated with hard
chromium and has excellent wear resistance.The functions of the
upper and lower extruders are separated, and the operator can
perform a more flexible and predictable mixing process and
temperature control. The Conical Twin Screw Force
Feeder is a jacketed welded structure, which can be cooled by
water or heated by oil/hot water/steam to adjust the temperature to
meet the process requirements of different materials. The feeding
conical twin-screw adopts a variable diameter and variable torque
convergent structure to enhance the extrusion capacity of the
material. At the same time, the flat nozzle head is used to
increase the density of the extruded material and the surface is
smooth. Compared with kneader with single screw extruder
compound machine:Kneader Two Stage Extruder Compound has good
dispersing and plasticizing ability, and it can fully mix all
materials again.Especially for some materials that are difficult to
process and need to be processed many times, such as Carbon Black
Masterbatch, Stone Paper masterbatch, Low-Smoke Halogen-Free or
Halogen-Free Flame Retardant Cable Material, etc.GOOD
dispersion,LOW frictional heat and HIGH output Ensure a good
production environment, less dust, low pollution, etc. The diameter
of the single screw is relatively large, when the material
passes through the single screw, the pressure of the material can
be released to the maximum, and the material is uniformly and
stably extruded through the large screen changer in the head to
ensure the long-term stable quality of the material. Best
Application:Carbon Black MasterbatchStone Paper
MasterbatchLow-Smoke Halogen-FreeHalogen-Free Flame Retardant Cable
MaterialMica powder MasterbatchMachine Type Choice:
ModelKneaderKneader Power(KW)Screw Dia.L/DSingle Screw
PowerOutputGSJ-50/10055L75KW50.5/100mm36-48:137~55KW100~200kg/hGSD-65/15075L110KW62.5/150mm36-48:155~75KW200~300kg/hGSD-75/180110L160KW71/180mm36-48:190~132KW300~500kg/hGSD-95/200150L220KW93/200mm36-48:1160~250KW600~800kg/h
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