1,The main machine adopts high quality 250 resin sand, which has
been tempered many times to eliminate internal stress and keep the
accuracy of machine tool unchanged for a long time.2,The main
machine adopts high quality 250 resin sand, which has been tempered
many times to eliminate internal stress and keep the accuracy of
machine tool unchanged for a long time.3,Filament barrel motion
bearing adopts all imported precision bearing, which has longer
service life. The guide wheel adopts special high precision guide
wheel and all imported bearings, which greatly increases the
service life.4.The filter device of slow-moving silk water tank,
special water-based cutting fluid and multi-layer filtering system
are adopted. The self-suction pump has better performance and
longer service life, which lays a foundation for high precision and
roughness of the processing surface.5.One-stop automatic
centralized oil supply device can lubricate X, Y guideways, screw
rods, barrel guides and screw rods, and ensure the service life of
machine tools.6.The system is a complete set of WEDM solutions.
AutoCut system is composed of AutoCut system software, motion
control card based on PCI bus, high reliability, servo drive
control motherboard, AC high frequency discharge board and sampling
circuit. AutoCut system software includes AutoCAD WEDM module,
NCCAD (including WEDM module), CAXA AutoCut plug-in and machine
tool control software.In order to ensure the accuracy of each
machine, Longkai uses Renishau laser interferometer to check the
positioning accuracy and repetitive positioning accuracy of the
equipment. The high-configuration guide wheel and guide nozzle are
adopted in the silk hauling system. The reasonable layout
completely solves the problem of single side loosening and makes
the machined surface achieve uniform roughness.Long-life moving
parts: 1.The X, Y and Z axes are all equipped with high precision
ball screw and imported rolling linear guide, which can run
smoothly and keep the accuracy of the machine tool. 2,Imported
bearings are used in all moving bearings of machine , so that the
reliability and durability of machine tool processing accuracy are
higher and the long-term interests of customers are guaranteed.
3.The guide nozzle adopts the design of slow-moving wire. The UV
axis is fixed and the guide nozzle can rise and fall automatically,
so that it can be as close as possible to the workpiece's machined
surface, prevent the molybdenum wire from shaking again, avoid the
line marks on the cutting surface, and greatly improve the accuracy
and roughness of the machined surface. 4The tightening system uses
two-way automatic tightening device to tighten molybdenum wire in
real time. The unevenness and accuracy of the processing plane
caused by the inappropriate tightness of molybdenum wire in the
process of processing are thoroughly solved. The guide wheel adopts
specially made gem guide wheel and customized sprinkler plate.
Replacement can automatically return to the origin, greatly
reducing the difficulty of replacing vulnerable parts, and
facilitating the use of customers. 6.The imported linear guide rail
and the imported switch are used for the barrel guide rail and the
commutation switch to ensure the stability, high precision and
long-term reliability of the barrel at high and low speeds. Main
Characteristics of Servo WEDM machine 1,Graphic driving
technology reduces the labor intensity of workers, improves the
efficiency of workers, and reduces the chance of misoperation.
2,For users of Windows XP and other versions, the software is easy
to use, that is to say, learning is learning. 3,Directly embedded
in AutoCAD, NCCAD, CAXA and other versions of software, the
integration of CAD/CAM is realized, and the machinable object of
WEDM is expanded. 4,Four-axis linkage control technology is used in
the processing of taper workpiece; three-dimensional design of
processing trajectory; and compensation of guide wheel radius, wire
diameter, unilateral discharge gap and elliptical error of large
taper to eliminate the theoretical error of taper processing;
5.With multi-card parallel technology, one computer can control
multiple WEDM machines at the same time. 6,It can carry out
multiple cutting, with the function of user-maintained process
library, intelligently control the processing speed and parameters,
so as to improve the surface finish and dimensional accuracy, and
make multiple processing simple and reliable. 7,This software
optimizes the processing of super-thick workpiece (more than 1
meter) to make its tracking stable and reliable. 8,Connection
network management: In order to facilitate the operation of one
person and multiple computers, drawing input and export, equipment
can realize network connection. Performance of the
whole machine Equipment typeunitLK-1000FuselageHost Size
(Length * Width * Height)mm2400*2100*2300Total
weightkg5000WorkbenchWorkbench size (width x
length)mm1350*980travelX-axis trave
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