HONGFA Automatic AAC Concrete Brick Making Machine for
200000m3/yearAAC Production Line
Main raw materials of AAC are siliceous material (sand, fly
ash and Silicon tailings) and Calcium materials (lime and cement)
mixed with foaming agent (aluminum powder). It is the product of
light porous silicate through the following processes: batching,
mixing, pouring, hardening, cutting, autoclaving and curing etc.
Because of large amount of well-distributed tiny pores after
foaming, it is named autoclaved aerated concrete.(1)Raw material
storage (2)Hopper (3)Conveyor belt (4) Ball mill(wet
type) (5)Slurry pump (6)Mixing pool(Slurry pump+Beater)
(7)Slurry storage tank (8)Crusher (9)Lime particle silo
(10)Ball mill(dry type) (11)Powder lime silo (12)Cement
silo (13)Dust-catcher (14)Reinforcement(15)Cage
reinforcement welding machine (16)Pouring slurry
building(Aluminum power mixer+weighing scale+pouring mixer)
(17)Mould (18)Insert drill crane (19)Ferry
trolley (20)Curing room (21)Pull out drill crane
(22)Rolling over conveyor device (23)Cutting cart
(24)Cross cutting and vertical cutting machine (25)Grouping
crane (26)Green Cake Bottom Skin Removing System
(27)Autoclave (28)Stacking crane (29)Seperator
machine (30)Rotating clamp (31)Finished product
clamp Production process1,Raw material preparation 1.
Dose and match measured raw materials;2. After distributing, feed
raw material into pouring mixer to make
slurry.2,Reinforcement processing3.Automatic circulation system for
cage assembly frame4.Mesh cage anti-corrosion drying
room5.Automatic warp and weft rib full wire strip welding
machine6.Cage assembly frame shuttle7.Mesh cage rigid connection
welding machine8Net cage anti-corrosion spreader3,Pouring
pre-uperation9. Through thoroughly mixing, the slurry is poured to
mould; ,10. After pre-curing under a certain temperature and time,
the block would reach a certain hardness and prepare for
cutting;4,Cutting section11. Tilting hoister would turn over 90
degrees of mould;12. Then open the mould and separate it from
block. And take the block with side plate to the cutting
cart;13. The horizontal cutting machine cuts blocks from both
sides.14. Then the vertical cutting;5,Marshalling steaming15.
After cutting, the block is hanged to curing carts with side plate
by semi-finished product hoister;16. Grouping the carts and put
them into autoclaves;17. Curing the blocks under certain
temperature and pressure;18. Carry the finished product out of
autoclave by the ferry cart6,Finished product packaging19. The
finished product hoister take the finished product to finished
blocks area;20. The side plate return back through side plate
roller;21. Side plate would be organized with open mould for the
next circle.Main equipment and parameter1. Gas Ball Mill:
grinding sand to slurry
TypeDiameterLengthProductivityFeeeding
sizePower(KW)Φ1200x4500mm1200mm4500mm3-4t/h≤20mm55KWΦ1500x5700mm1200mm5700mm6-8t/h≤20mm130KWΦ1830x7000mm1830mm7000mm8-17t/h≤20mm245KWΦ2200x9000mm2200mm9000mm12-70t/h≤20mm380KW2. Gas Slurry
Pouring Mixer: To mix the standard sand ,slurry,lime,cement
and aluminium paste into balance after measuring Mixer
typeMotor powerMixer drum volumeBlade diameterBlade speedDiversion
drum type30kwV=3.6m3Φ560mm560r/minDiversion drum
type37kwV=4.5m3Φ630mm560r/min3. Gas
block Mould: storage sand slurry to curingSize of
(mm)Size of body(Peeling-off size)Maximum overall
sizeLength(mm)Width(mm)Heigth(mm)Length(mm)Width(mm)Heigth(mm)4200x1200x600420012006004720173510784800x1200x600480012006005320173510786000x1200x600600012006006550175010854. Cutting
machinea: Horizatal cutting machineSizeMin spacing of wiresRange of
swing(mm)Diameter of cutting wire(mm)Overall
sizeLength(mm)Width(mm)Height(mm)4.2x1.2x0.6m10mm7.5Φ0.6-Φ1.05200320035604.8x1.2x0.6m10mm7.5Φ0.6-Φ1.05900320035606.0x1.2x0.6m10mm7.5Φ0.6-Φ1.07200320035605. Gas block
Hoist: hoist block mould and groupingsizeLifting capacity(T)Moving
speed(m/min)Lifting stoke(mm)Overal
sizeLength(mm)Width(mm)Height(mm)4.2x1.2m10t10-40m/min1350-17007700270028504.8x1.2m10t10-40m/min1350-17008300270028506.0x1.2m15t10-40m/min1350-170010500270028506.Gas
block AutoclaveAutoclave Size(m)Autoclave Volume(m3)Mould
size(m)Mould volume(m3)Mould QTY /
AutoclaveΦ2.0x3197.34.2x1.2x0.63.02414Φ2.0x26.583.24.2x1.2x0.63.02412Φ2.68x31174.84.8x1.5x0.64.3218Φ2.68x32180.46.0x1.2x0.64.3215Φ2.85x32204.16.0x1.5x0.65.415Gas block
pictures and photosAbout usFAQ1. where to find reliable and
direct factory for block machine ? ---Shandong hongfa have
more than 33 years rich experience in block machine manufacturing.
welcome your visit. 2. Do you have ready machine in stock
? --- we do have stock, but almost all our molds need
customized according to local size requirements. 3. Do
you have branch office in my country ?--- until now we have
distributor in Uz and Algeria etc. contact us if you need their
contacts. 4. If my machine b
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