AAC Block Machine Plant Production Line

Product DescriptionAAC Production LineMain raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.Main Features1. Light weight, can reduce the building's own weight and cost, and help improve the earthquake resistance of buildings2. Good thermal insulation performance and low thermal conductivity3. It has processability. It has the same processability as wood. It can be sawed, planed, drilled and nailed, which is conducive    to construction and can be operated on site.4. Strong pressure resistance5. Resistant to high temperature, and the compressive strength of the aerated concrete is slightly increased    when the temperature is below 600 °C. When the temperature is around 600 °C, the compressive strength is close to the compressive    strength at normal temperature, so The fire performance of aerated concrete for building materials meets national first-class fire   protection standards.  What machine produce Gas block? as following:Main Process Flow of Gas Block Production Line:1. Dose and match measured raw materials;2. After distributing, feed raw material into pouring mixer to make slurry.3. Through thoroughly mixing, the slurry is poured to mould; ,4. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;5. Tilting hoister would turn over 90 degrees of mould;6. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;7.  The horizontal cutting machine cuts blocks from both sides.8.  Then the vertical cutting;9. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;10. Grouping the carts and put them into autoclaves;11. Curing the blocks under certain temperature and pressure;12. Carry the finished product out of autoclave by the winch.13. The finished product hoister take the finished product to finished blocks area;14. The side plate return back through side plate roller;15. Side plate would be organized with open mould for the next circle. Nine reason for choice1.Famous band in shangdong.2.Famous trademark of China.3.National key high-tech enterprise.4.National enterprise abiding by contract and keeping good faith.5.Top ten influential brand of China brick and the tile industry.6.First place in productionand sales of brick machine and the tile making machine in China.7.After-sale services throughout the country.8.ISO quality system certificate enterprise.9.Supporting institution of Shandong machinery institute.   Product ParametersAAC block introduction  1. Gas Ball Mill: grinding sand to slurry       TypeDiameterLengthProductivityFeeeding sizePower(KW)Φ1200x4500mm1200mm4500mm3-4t/h≤20mm55KWΦ1500x5700mm1200mm5700mm6-8t/h≤20mm130KWΦ1830x7000mm1830mm7000mm8-17t/h≤20mm245KWΦ2200x9000mm2200mm9000mm12-70t/h≤20mm380KW2. Gas Slurry Pouring Mixer: To mix the standard sand ,slurry,lime,cement and aluminium paste into balance after measuring Mixer typeMotor powerMixer drum volumeBlade diameterBlade speedDiversion drum type30kwV=3.6m3Φ560mm560r/minDiversion drum type37kwV=4.5m3Φ630mm560r/min  3. Gas block Mould: storage sand slurry to curingSize  of (mm)Size of body(Peeling-off size)Maximum overall sizeLength(mm)Width(mm)Heigth(mm)Length(mm)Width(mm)Heigth(mm)4200x1200x600420012006004720173510784800x1200x600480012006005320173510786000x1200x60060001200600655017501085  4. Cutting machinea: Horizatal cutting machineSizeMin spacing of wiresRange of swing(mm)Diameter of cutting wire(mm)Overall sizeLength(mm)Width(mm)Height(mm)4.2x1.2x0.6m10mm7.5Φ0.6-Φ1.05200320035604.8x1.2x0.6m10mm7.5Φ0.6-Φ1.05900320035606.0x1.2x0.6m10mm7.5Φ0.6-Φ1.0720032003560  b: Vertical cutting machineSizeMin spacing of wiresDiameter of cutting wires(mm)Overall size(mm)diameter of wires(mm)For side trimming(mm)Length(mm)Width(mm)Height(mm)4.2x1.2x0.6m5mmΦ0.6-Φ0.8Φ0.85500286025004.8x1.2x0.6m5mmΦ0.6-Φ0.8Φ0.85500286025006.0x1.2x0.6m5mmΦ0.6-Φ0.8Φ0.8650028602500  5. Gas block Hoist: hoist block mould and groupingsizeLifting capacity(T)Moving speed(m/min)Lifting stoke(mm)Overal sizeLength(mm)Width(mm)Height(mm)4.2x1.2m10t10-40m/min1350-17007700270028504.8x1.2m10t10-40m/min1350-17008300270028506.0x1.2m15t10-40m/min1350-17001050027002850  6. Gas block AutoclaveAutoclave Size(m)Autoclave Volume(m3)Mould size(m)Mould volume(m3)Mould QTY / AutoclaveΦ2.0x3197.34.2x1.2x0.63.02414Φ2.0x26.583.24.2x1.2x0.63.02412Φ2.68x31174.84.8x1.5x0.64.3218Φ2.68x32180.46.0x1.2x0.64.3215Φ2.85x32204.16.0x1.5x0.65.415Manufacturing ProcessRaw material dealingPut the fly ash or sand into the ball mill to mill via the conveyor belt, after milling, put the slur