N95/Kn94/Kf80/Kf94 Mask Body Making Machine

Product DescriptionIntroduction to Automatic fish mask machine  Basic description:      The automatic fish mask machine is a newly developed mask machine equipment. The equipment is used to produce KF94 mask products. The process flow is: 3-5 layers of material in a whole roll, machine-ultrasonic welding peripheral-rolling-cutting-breathing Valve hole--folding--station welding--rolling and cutting out the body--automatically turning the piece and conveying to the earband machine--welding left and right earbands--product output. This machine has a high degree of automation, touch-screen operation, and language support for Chinese, English, Korean and Japanese. Through PLC programming control, the mask can be embossed, folded in half, perforated, and trimmed at one time. The special manufacturing process, the texture is clear, and it is not deformed during production, which can greatly reduce material waste and can effectively ensure Mask quality. According to the different raw materials used, the masks produced can also meet different standards such as FFP1, FFP2, N95, etc. The earbands are elastic, making the wearer's ears comfortable, and the mask filter cloth layer filters well, which fits Asian faces. Suitable for high pollution industries such as construction and mining.Overall Appearance Dimension 2. Specifications:Product model:DS-91Product size: commercial large folding masks, children's masks, according to the design drawings of the knife mold design changes;Language support: Chinese, English, Korean, JapaneseRaw material specifications: 240mm-260mmProduction capacity: 70±10/min (depending on the quality of raw materials)Qualified rate: ≥98%Power specification: 220VAC, 50Hz / 60Hz, 34A, two-phase powerAir specification: 0.5∽0.7Mpa (recommended compressor standard 20P / 15KW)power: 7.5kwEquipment size: 5705mm x 2053mmEquipment weight: 1250KG3. SizeThe size of the equipment is 5705mm x 2053mm, including the wire connection part and some external equipment. The equipment consists of 3 parts: the material rack (1650mm x 700mm x 1555mm), the main body forming machine (2000mm x 600mm x 1204mm) and the ear strap welding parts (1800mm x 700mm x 1500mm).4.  working spaceEach recommended working area is 38 square meters. According to different functions, if conditions permit, by ensuring 1m of space around the machine, passing of the machine installation space, working and packaging areas, it is convenient for equipment maintenance and operation ( See the figure below). 5.Equipment characteristics      This equipment is composed of material rack part, nose bridge part, external shaping, shape welding part, folding molding, external cutting part, back folding part, partition part, ear wire welding part, collecting part, and adopting auxiliary motor and ultrasonic welding technology.1. Material rack: to ensure the tension of the raw materials, so that the raw materials will not wrinkle during use2. Nose line part: cylinder and ultrasonic welding, fixed on the nose line fabric according to the required length3. Appearance type parts: mold ultrasonic, basic pattern welding4. Folding forming: fabric folding5. External cutting part: cutting, embossing forming, the initial shape of the mask is completed6. Rotating parts: turn the mask over and prepare the ear straps7. Separate part: increase output by rationalizing materials8. Ear wire welding: Use ultrasonic to fix the mask on the semi-finished mask to complete the production of the mask9. Collection: Collect finished products (this product does not include packaging process)6,main specificationsNOPart NamemanufacturerSpecification and descriptionQuantitywarranty period1control boxself madeImported parts2 sets1 year2PLCXINJEBody and backend1 set and 2 sets each1 year3Ultrasonic equipment 20k,2000W2 sets3 months15k,2600W2 sets3 months4servo motorPanasonic1500W11 year750W11 year400W21 year100W41 year5sensorOMRON670/672/67471 year6touch screenXINJE7TG76521 year7Bottom valveSMC14141 year8switchMEANWELL200W,24V2 sets1 year9CylinderAirTacGenuine original161 year10Panel switchSchneiderSource: operation, stop, emergency8 81 year11RelayOMRON24V6sets1 year12Knife mold DC53, Tool23 monthsDC53, Embossing knife23 months13Pneumatic scissors Pneumatic scissors23 months14magneticCHNT220V21 year15Speed motor  11 year16AC motor  31 year17Stepper motorLeadshine5711 year18Bottom plateself made18mm S45C, Light chrome plating2 sets1 year19frameself madeWelding of each pipe2 sets of spray paint1 year7. Raw material recommendationsThe existing KF94 mask product consists of 4 layers in total, the middle 2 layers are MB non-woven filter effect. The recommended width of the device is 240mm, and it can also provide a width of 260mm. Please refer to the raw material recommendation table below;From outside to inside (240 or 260 width)KG/capacitylevel oneSS grade 70g non-woven fabricoutward480 pcsSecond floor99 grade 25g MB non-woven fabric 960 pcsThird floor99 grade 25g MB non-woven fabric 960