PRODUCT DESCRIPTION Glass-lined reactor is kind of pressure
vessel which combine the inside glass fusion with the outside steel
structure into one body, it is resistant to attack from most
chemicals and to mixtures of corrosive materials that is used in a
wide range of chemical processes that involve harsh chemicals.
Glass-lined reactors are meticulously produced with an impermeable,
smooth, anti-stick surface that achieves an optimum balance of
corrosion resistance, thermal properties and mechanical strength.
Glass-lined reactors have become well known and broadly used
for carrying out elevated or reduced temperature and/or elevated or
reduced pressure chemical reactions as well as the blending
(mixing) of non-reacted elements or compounds in field as chemical,
pharmaceutical, bio-tech, food&beverage, flavor&fragrance,
and nutraceutical industry.AE/K series glass lined reactor is
a type of two pieces glass-lined steel vessel with agitator, also
named "Open type" or "Flange type" or "Clamped type". It comprises
a vessel body and a separable cover, and the cover attaching and
sealing to vessel body by a flange, a gasket and hook-shaped
clamps. The flange comprises a cover flange face which is integral
with the separable cover, a corresponding body flange face which is
integral with the vessel body flange by hook-shaped clamps. Heating
and cooling method is with a jacket through by medium of steam,
water. It is easy to clean, maintain and repair by open the
cover.SPECIFICATIONS:Design Standard/Code: DIN 28136 (AE
series) GB/T 25025, GB/T 25027, HG/T 2371(K series)ASME VIII DIV1
(Unstamped) Or Against customized standardCapacity:63 to 6300
Liters (AE series); 50 to 12500 Liters(K series) Designed
Pressure:Vessel: 0.2 Mpa, 0.4 Mpa, 0.6 Mpa, 1.0
MpaJacket: 0.6MpaDesigned Temperature:Vessel: -25 ~200ºC/200ºC
Max.Jacket: -25 ~200ºC/230ºC Max.Constructure Material:Vessel: MS
Q245R/Q345RJacket: MS Q235B/Q245R/Q345RThickness/Color of Lined
Glass:1.0 to 2.3 mm(AE series);0.8 to 2.0 mm(K series) /Dark
blueHeat Transfer Area: As designAgitating
Speed:63/80/125rpm(Standard) Or Against customized spec.Type
of Agitator:Anchor/Frame/Impeller/Propeller/Paddle/ Combination
type or as customizedShaft Seal:Single Type Mechanical Seal (0.4
Mpa);Double Type Mechanical Seal (0.6 Mpa, 1.0 Mpa)Driving
Device:Flameproof AC Motor +Helical Gear ReducerRT Inspection for
Welding Joint:20% for vessel and 100% for headSpark Test for
Lining-glass:20KV after glass-ling, and 10KV before
shipmentHydraulic Test:0.59Mpa, 0.78Mpa, 1.18Mpa for Vessel &
0.78Mpa for JacketTemperature Resistance:Chilling shock: 110 Deg.C,
Thermal shock: 120 Deg.CWorking Medium:Organic acid, inorganic
acid, organic solvent& weak alkaline except hydrofluoric
acid, medium with fluoric-ion, alkali and phosfate acid which
concentration over 30% with temperature over 180 Deg.CNozzles
Design:Standard or according to the requirments of customer's
process APPLICATION WHERE GLASS LINED REACTOR USEDSuitable
materials with operating condition:The reacting materials involved
highly corrosive acids and alkalis;High-purity process where
cleanliness is important, for the ability to clean as well as to
minimize the risk of metal contamination; In polymerisation,
to prevent polymers from sticking on vessels.Inapplication
materials and operating conditions:Hydrofluoric acid & media which
containing fluoride ions with all concentration and
temperature;Phosphoric acid with concentration is over than 30%
with temperature is higher than 180°C;Alkaline which PH value more
than 12 with temperature higher than 80°C;When the temperature
changes drastically during glass lined equipment working, the
excessive thermal stress will cause the lined glass damage.
Therefore, the temperature should be raised or lowered slowly
during equipment operating.PRODUCTION PROCESSOnce the steel vessel
is made suitable for glass lining, the final procedure of combining
the glass and steel can take place. The first coat of glass lining
is called the ground coat, also known as "slip". The ground coat is
specially formulated with emulsifying agents to promote adherence
to the steel and does not have any corrosion resistance. After the
glass suspension is sprayed onto the prepared steel vessel it is
allowed time to dry. The vessel is then transported to an electric
furnace via a rail cart where it is fired at a specific temperature
for a standard length of time to "fuse" the glass to the steel. The
item is then transferred to a controlled cooling booth that helps
to reduce built-in stress in the glass. The repeat the process 4 to
6 times, to coating and firing cover& surface layer match the
required thickness of glass lining. When the glassing process is
finished the vessel then enters the welding area to have the jacket
installed. The jacket shell and jacket head have already been
welded together and are now ready to be welded onto the closure
rings that are on the vessel. A diaphragm is welded to the closure
ri
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