35L Silicone Plastic Compound Mixer Rubber Kneader mixer Internal
Mixing Machine Large internal mixer Product
Parameters Nameinternal mixercapacity35LDrive
motor55KWRotation motor2.2kwrolling angle140Air
compressor5.5kwwater cooling0.3-0.4mpaelectrical
heating12kwweight6500kgsize3200*1900*3000mm Product
DescriptionFeature 1. The 35L internal mixer is equipped with a
segmented mixing and plastic mixing timing system, an automatic
alarm system, a dust collection system, and an electrical control
system, effectively ensuring the safety of the production workshop
and improving production efficiency; 2. Feed from the rear door (or
side) of the rack, and turn the mixing chamber forward by 140 ° for
unloading, which not only facilitates the connection of processes
up and down the production process, but also facilitates the
observation and cleaning of the mixing chamber and rotor; 3. The
turnover mechanism adopts a toroidal enveloping worm gear pair
(TOP) with high transmission efficiency and large bearing capacity,
and can realize unloading without stopping, eliminating frequent
starting of the motor, greatly extending its service life; 4. The
spiral angle and working length of the rotor ribs of the 35L
internal mixer are reasonably designed to achieve better kneading
effects for materials. The edges and ends of the rotor are made of
hardfacing wear-resistant cemented carbide. The surfaces of the
mixing chamber, rotor, and top bolt that directly contact the
material are polished and plated with hard chromium, which is
bright, wear-resistant, and corrosion resistant; 5. The junction
between the upper opening of the mixing chamber of the 35L internal
mixer and the suspension wall of the rack adopts an arc-shaped
plate groove labyrinth pressure sealing structure, which has a good
sealing effect on dust. The rotor end face adopts a contact
external pressure type non lubricating sealing structure, which is
wear-resistant and durable; 6. Components such as the mixing
chamber, rotor, and upper jack bolt all adopt a jacket type
structure, which can be heated or cooled by entering shutoff valves
such as steam, heat transfer oil, and water to meet the
requirements of various rubber (plastic) refining processes, and
the processed materials have excellent and stable quality; 7.
Rubber (plastic) and other auxiliary materials are mixed or molded
under sealed, pressurized, and temperature controlled conditions,
resulting in high production efficiency, uniform material
dispersion, excellent quality, non pollution of the environment,
and convenient material replacement, color change, and cleaning; 8.
The electric control system adopts a PLC device, which has complete
and reliable automatic control monitoring, alarm, and other
functions as well as necessary interlocking protection functions.
Rotor structure and processing technologyInternal mixer
rotor structure: The rotor is composed of long ribs, short ribs,
rotor body, and circulating cooling water channels on the rotor's
through-type inner cavity. A long edge and a short edge of the
rotor form a group of edges, which are evenly distributed on the
rotor body and extend in a spiral shape from the end of the rotor
to the center of the rotor. The starting edge of the long edge is
not connected to the rotor end, while the starting edge of the
rectangular edge is connected to the rotor end. Rotary circulating
cooling channels are processed on the through-type inner cavity
walls and edges of the rotor. As a result, the axial force of the
rotor reaches a balance during operation, resulting in less heat
generation, sufficient mixing, accelerated distribution of the
vulcanization system, increased filling coefficient, and
significant cooling effect, which can improve the quality and
efficiency of rubber mixing. Rotor blade design features: The
mixing speed is about 1/3 faster than that of the previous year,
about 3 times faster than that of traditional roller machines. In
terms of design and structure, it is an ideal internal mixer rotor
for the rubber and plastic industry in the industry. Rotor blade
manufacturing process: surfacing welding for imported alloy steel -
high-precision polishing - carburizing - hard chromium plating on
the surface, which can ensure wear resistance and durability It is
especially designed for materials with strong wear resistance such
as high filling color masterbatches, iron powder, or magnetic
powder Rotor shaft material: The rotor shaft center is treated with
38CrMoALA nitrided HV950-1050, with a depth of 0.6-0.75MM and a
brittleness not greater than Grade 11 to ensure high hardness, high
bearing capacity, strong torque, continuous shaft rotation, and
stable transmission. Company Profile Established in 1981 in
Taiwan, Webron has accumulated nearly 40 years of experience and
continuous research and innovation, with over 5000 customer
reputation certifications. Webron has become one of the world's
leading professional mixer manufacturers; In 2019, the
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