Rubber Kneader Machine / Rubber Internal Mixer / Dispersion Kneader

1. About our company:Our company is a firm engaged in production enterprise, mechanism of rubber has more than 20 years of history.Company management certification: ISO 9001: 2000, ISO 17799, ISO 9001: 2008, ISO 14001: 2004, ISO/TS 16949Our main products are plate vulcanizing press, two-roll mixing mill, rubber extruder, banbury intensive kneader, bale cutter, conveyer belt vulcanizing press, tyre reclaiming machines, rubber refiner, rubber cracker, etc. We especially specialize in the design and manufacture of the nonstandard products.2. Pictures of kneader machine3. Description of rubber kneader1. Mixing chamberFrom high quality steel plate welded into a W-shaped body and two side panels. Jacketed structure for cooling or heating. The inner surface of hard chrome plating.2, Thermal resistanceInserted in the middle of the bottom of the mixing chamber is equipped with thermal resistance, and electric control system phase, monitoring, control the mixing temperature.3, RotorThe primary class wrapped rotor. The rotor shaft center hole and ledge interior chamber, a cooling, heating channel. Edge peak and the end surfacing wear carbide, polished, hard chrome plated polished.4, Heating cooling systemAdopt a common piping system to allow cooling water or heating steam into the rotor through the ribs in three columns, mixing chamber, and the ram cavity, the material for circulating cooling or heating.5, Turnover mechanismThe brake motor, cycloid reducer peace enveloping worm gear, etc., and drive around the front rotors turning the mixing chamber 140 ° .6, Dust-proof sealing deviceMixing chamber catchy cantilever rack interface board slot using arc labyrinth structure, good dustproof effect; Rotor shaft using the contact spring tension without lubrication structure, reliable sealing.7, Main transmission systemBy the main motor, reducer, and the composition ratio gear box, easy to achieve two opposite differential rotation of the rotor. Transmission system8, Porosity systemControlled by the PLC instruction, two-way lift cylinder to drive the ram. When mixing overload, the ram automatically go up, you can protect the motor. When necessary, you can manually force the ram pressure rises.9. Electronic control systemImported PLC devices, electronic control components are all imported products or the introduction of technology to improve the system reliability.4. Certification of kneader machine:ItemModelX(S)N-10×32X(S)N-20×34X(S)N-35×30X(S)N-55×30X(S)N-75×30X(S)N-110×30Total volume of mixing chamberL254575125180250Working volume of mixing chamberL1020355575110Driving motor powerkw152255 75 110 185Tilting motor powerkw1.11.52.22.244Tilting angle°140140140140140140Rotational speed of the rotor(front/rear)r/min32/23.534/2830/24.530/24.530/24.530/24.5Pressure of compressed airMpa0.5-0.80.5-0.80.5-0.80.6-0.80.6-0.80.6-0.8Capacity of compressed airm3/min≥0.5≥0.7≥0.9≥1.0≥1.0≥1.5Pressure of cooling water(rubber mixing)Mpa0.2-0.40.2-0.40.3-0.40.3-0.40.3-0.40.3-0.4Pressure of heating steam(plastics mixing)Mpa0.5-0.80.5-0.80.5-0.80.5-0.80.5-0.80.5-0.8 Lmm258026303200328033303930Overall dimensionsWmm130015201900193026203000 Hmm228025502950307033403660Weightkg33004500650075001050014500