2500 Tons/Day Dry Process Cement PlantProcess Flow of 2500Tons/Day
Dry Process Cement Plant: The main process flow of this
2500t/d dry process cement plant is as follows:1. Crushing,
Conveying and Storing of Limestone. First, limestone is
crushed by the MB56/75 crusher. When the maximum feeding size is
not more than 1500mm and the discharging size is not more than
75mm, the crushing capacity of this machine is 500 to
600t/h.Second, the crushed limestone will be transported by belt
conveyor to the Φ80m round prehomogenization yard whose storage
capacity is 34100t.Third, the crushed limestone will be
prehomogenized and then stored in this yard. Additionally, the
stacking capacity of our stacker is 800t/h, and the reclaiming
capacity of reclaimer is 500t/h.Finally, the prehomogenized
limestone will be sent to the batching station for raw materials.2.
Storing, Crushing and Conveying of Auxiliary Raw
Materials. The open storage yard for sandstones has a
specification of 60 m×20m, and a storage capacity of 5100t. And the
open storage yard for iron ores has a specification of 32 m×20m,
and a storage capacity of 2730 t.PC1609 hammer crusher is used to
crush both sandstones and iron ores. When the feeding size is not
more than 600mm, and discharging size less than 25mm, its crushing
capacity is 50 to 70t/h.The crushed sandstones and iron ores will
be sent by the belt conveyor to batching warehouse for storage.The
pulverized coal will be stored in the batching warehouse for
storage through the self-discharging system.3. Batching Station for
Raw Materials. In the batching station, there are four
batching warehouses respectively for limestone, sandstones, iron
ores, and pulverized coal, and their specifications are φ12 m×25m,
and storage capacity are 2200t,1600t, 2200t, and 770t respectively.
Inside these warehouses, there are weighing feeders used to measure
materials to be given.4. Grinding of Raw Materials and Waste Gases
Treating. MLS3626 vertical mill is used to grind raw
materials, and waste gases from preheater are applied in drying.
The whole production capacity is 185t/h.Grinded raw meal is
separated by the fine powder separator, and then mixed with powder
in the conditioning tower and electric environmental protection
equipment. Finally it will be sent to the homogenizing warehouse
for homogenization as well as storage.Waste gases from the mill
will take purification treatment in the electric environmental
protection equipment before discharged into the air.5. Homogenizing
of Raw Meal. Our CP homogenizing silo has a specification of
Φ18m×50m, and its effective storage capacity is 9000t.6. Calcining
and Storing of Clinker. The specification of our RF5/2500
decomposition furnace isΦ4.0×60m, and our round 2-φ18×40m warehouse
has an effective storage capacity of 2-10000t. Additionally, the
final discharging gas has a dust content less than 100mg/m3 if in
standard conditions.7. Storing and Conveying of Raw Coal and
Pulverized Coal. Raw coal will be stored and prehomogenized in
a crane room with a specification of 21m×113m and a storage
capacity of 9300t. There are two raw coal silos in the crane room,
and weighing feeder can also be found in that room. A MPF1713 coal
grinder is used to grind coal. When the moisture of feeding
materials is no more than 10%, the moisture of pulverized coal is
no more than 1%, and the particle size of raw meal is no more than
50mm, the output of the whole system is 20t/h.The pulverized coal
will be sent to two silos for storage, and the purified waste gas
is discharged into the atmosphere. There is also measuring system
in these two silos.8. Drying and Conveying of Slag and Crushing and
Conveying of Gypsum. The drying capacity of ourφ2.4×18.350m
dryer is more than 30t/h, and the open storage area has a storage
capacity of 4000t. When the feeding size is no more than 600mm and
the discharging size is no more than 25mm, the productivity of our
PFC-1609 impact hammer crusher is 50 to 70t/h.9. Grinding,
Conveying and Storing of Cement. In the cement batching
station, there are four batching rooms respectively for clinker,
gypsum, limestone and slag. And the clinker one has a specification
of φ10 m×22m and a storage capacity of 2000t. The specification of
batching rooms of gypsum, slag and limestone is φ8 m×22m, and their
storage capacity is 800t, 400t and 900t respectively. The packaging
capacity of packing machine is 90t/h. Main equipment
list No.NameSpecification and SizeQ'tyCapacity(t/h)1Limestone
& Marl crusherSingle stage, hammer typeFeed size:
Related products about 2500 Tpd Dry Process Cement Plant
- Waste Tyre Plastic Recycling Machinery Machine Tire Crusher Production Line Rubber Crumb Grinding Machine Equipment Tire Shredder
- Stretch Plastic Blowing Pet Bottle Making Blow Molding Machine Bottles Stretch Automatic Pet Bottle Blowing Machine
- Waste Plastic Pet Bottle, Water Bottle Flake, PP/HDPE/LDPE PE Film Jumbo Woven Bags Plastic Crusher Machine, Plastic Crushing Washing Recycling Machine
- Type 2 Wall-Mounted Electric Car Charging Station 7kw /11 Kwelectric Vehicle Charging Station Home Wallbox AC EV Charger Single Phase or 3three Phase
- G-View G12W Wholesale Auto Car LED Headlight Bulb High Power H13 H11 9005 H7 H4 Car LED Headlights LED Car Lights
- New Design Porcelain Round Plates Dinner Set for Wedding and Banquet
- China 2023 New Design Super Soft 100% Polyester Microfiber Knitted Oversized Decoration Hoodie Blanket
- Handmade Art Creative Materials Thickened White Paper Cup DIY Disposable Handmade Colored Paper Cup