Carbon Steel Pipe Spool Fabrication System 2-24"

Carbon Steel Pipe Spool Fabrication System 2-24" Carbon Steel Pipe Spool Fabrication System 2-24" is designed for pipe spool/piping fabrication. Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Nuclear Power Plants, Shipbuilding, Power Plants, etc. Highlights:realize 80% automated fabrication ratematched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivityreduce client's fabrication costguarantee client's fabrication qualityimprove client's competitiveness Technical DescriptionProduction Line Type:Fixed in workshopSuit for Pipe Diameter:2 to 24inchSuit for Pipe Material:CSSuit for Pipe Wall Thickness:2-SCH60Suit for Pipe Length:12MCutting & Beveling Speed:No more than 5 mins to finish 2 bevelsCutting Precision: 1mmCutting Self Measuring FunctionIncluded Conveying Speed:2-20 m/minFitting-up Mode:Motorized fitting upWelding Type:Automatic root pass, fill and cap passWelding Process:TIG/MIG/SAW are available in one stationManagement software:Pipe Spool Lean Fabrication Software Management System Average Productivity:0.25manhour/DI System Configuration:Fabrication ProcedureMachines/stationsCutting:5-axis flame/plasma cutting machineBeveling:Pipe end beveling machineConveying:Conveying systemPipe/fittings storage:Pipes rack/ fittings rackPipe hoist: Jib crane/ overhead craneFitting-up Multi-function fitting up stationWelding Automatic pipe welding stationPipe Spool Fabrication Machines1Pipe Cutting& Beveling All-in-one Machine>Suitable for pipes not larger than 8",max.thickness:20mm>Cutting efficiency:100times/8hrs>PLC control with automatic measuring to guarantee the same processing cycle>Widely used for small bore C.S/S.S production lines2High Speed Band-saw Cutting Machine>Three models available(16"type,24"type",48"type)>PLC system control;self-measuring function with precision:±0.5mm>Using hydraulic self-centering chuck>It only takes 6 minutes to cut a 24" pipe of 25mm thickness>Widely used for C.S/S.S production lines.3High Speed CNC Pipe End Beveling Machine>Automatic self-centering chuck>Single V,double V,U type bevel>Can be matched with pipe end turning devic>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)>Several models available:16",24",32",48"4Two / Multi- Axis CNC Flame/Plasma Cutting Machine>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type>Standard machine suitable for pipes nor larger than 24''5Multi-function Pipe Fitting-up Station>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.>Light-duty type(manual) and heavy-duty type(motorized) are available.>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type6Automatic Pipe Welding Station>With two welding heads>TIG/MIG/SAW are optional>PLC system control & WPS programmed>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type7Conveyor Handling System>used for pipe convenient transporation during in pipe spool fabrication.>Its speed is adjustable between 2M to 20M/min.For more information, please contact us, thank you!Q&A:Q: Can this system process compound V bevel?A: Yes, it can process single V, compound V and U type bevel. Q: How to control the misalignment?A: Several steps can control the misalignment and get good welding quality.1.Precise cutting & beveling prepare better welding condition. 2.Control misalignment during fitting-up. 3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality. Q: What's the root pass method?A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods. Q:What's the welding power brand?A: It's USA MILLER. Q: How to control welding quality?A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS. Q: How to deal with heavy thick wall pipes?A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools. Q: Can this system process SS pipes?A: We have pipe spool fabrication system designed for SS pipe. It is equipped with Band Saw Cutting machine, which use cold cutting method, more suitable for processing SS pipes./* March 10, 2023 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1