Automatic Large Size Double Glazed Aluminum Window and Door Gas Filling Vertical Washer Dgu Ig Unit Panel Press Insulated Production Insulating Glass Machine

1.1. Brief introduction of insulating glass production line LBP2000Q with gas filling on line(for max. glass size: 2000*3000mm)  This Vertical Insulating glass machine is composed of 1) loading section, 2) washing and drying section, 3) transmission and storage section, 4) light inspection and spacer bar attaching section, 5) transmission  section, 6) inside assembly and inert gas filling section, 7)storage and unloading section. With special design, it can wash Low-E glass effectively with high speed. This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.There are two operation methods in the control panel 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.Three pair of brushes import from USA, DuPont brand. Which is well known for its fine quality and durable in use. They can wash Low-E glass. Automatically distinguish the coating side of coated glass and Low-E glass.Adopt waterproof bearing without oil lubricant, SKF brand import from Sweden. The washing body adopt stainless steel and anti-rusting materials.The PLC and other electric elements adopt Schneider brand, import from France.With automatic inert gas filling function in the press section. The inert gas filling efficiency is more than 95%1.2 Performance characteristic for Insulating Glass Production Line:1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.2) Static state put glass when add glass material, ensure safety in production.3) The washing machine adopts stainless steel and other corrosion resistant material, good waterproof, security, clean, and long service life. Equipped with sponge roller, which makes the washing and drying more efficiency.4) Three pair of brushes, one pair with hard brushes which can keep away from the glass when wash Low-glass; while the other two pair is soft brushes, which can wash Low-E glass and won't break the coating.5) Can process 3~18mm thickness glass, with wide using range.6) It can process same edge double layers and triple layers insulating glass with high efficiency.7) The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.8) Adopt low-voltage electric apparatus component, the sensor, PLC, whole process automatically control machinery.9) Treat the surface of plate guard through baking, powder coated. Appearance is beautiful and wears well.10) The dry part use circulation hot wind that ensure the dry effect for glass and reduce the noise.11) The press section can be opened in large journey to maximum 500mm, easy to maintenance.12) In the press section, there is inert gas filling function. The inert gas filling efficiency is more than 95%.13) PLC control system with touch screen interface. Easy to operate and automatically self-diagnosis the fault of the production line.14) Glass position memory function, can easily and quickly deal with the inconvenience caused by errors, improve the production efficiency.1.3 Insualting Glass Production Line with Argon Gas Filling on line Technical Data and Specification Model LBP2000Q Max processing glass size 3000*2000mm  Min processing glass size 450*200mm Single glass thickness 3-15mm Cleanout speed 3-10m/min Work speed 15-45m/min Power supply 3P. 380V/50Hz Total power 41.35Kw (include heater 10Kw) Inert gas type Argon, Nitrogen, etc. Inert gas efficiency More than 95% Total weight 8500Kg Outline Dimension 22800*2500*3180mm 1.4 Insulating Glass Production Machine Function and features                                                Insulating Glass Production Line Section 1 Loading SectionLow-E glass automatic diagnosis system. The back board is high quality Aosong board through the NC machining and wheel combination, makes it beautiful and durable. It is the first section of the line and its main function is to transmit the glass to the washing and drying section. The transmission is carried out by chains driven by the motor and the transmission speed is stable. It runs at the same speed of the washing and drying section and the speed can be changed by the inverter. It can avoid the back board bending and deformation, waterproof and anti-acid.                                  Insualting Glass Production Line Section 2 Washing and Drying SectionStrong pointsa. The water in the washing tank, you'd better use the purified water.b. Mechanical adjustment wind of knife, without any manual operation. According to the thickness of the glass, mechanical detection and adjustment of the wind knife.c. 15kw fan, two pairs of