APS STELL SHELL FURNACEIron Melting Induction Furnace for Bearing
PlateI. Technical specification:Application Meeting requirement for
melting ferrous and non-ferrous metal Capacity range500kg to
1500kg(related to cast iron)Standard featuresSteel shell
structurePorcelain insulated induction coilWaterless yokeAll-round
protective coverFurnace-leakage alarmHollow Structure water cooling
cableOptional features Fume hood Lining ejection mechanismKGPS
power supplyKGCL power supply II. Details
description:2-1.Fuenace designFurnace can be customized to be
common column type design, or open furnace design.What is open
furnace design? On the basis of ensuring the strength of the
furnace body, the redundant coil columns are eliminated, making the
furnace body more convenient for maintenance, and at the same time
leaving enough space for future capacity upgrades. When users need
to increase production, they only need to upgrade the capacity of
the old furnace without investing in a new smelting system.More
convenient for maintenance;Leaving enough space for future capacity
upgrades;2-2. Advanced Rodless induction coilFurnace can be
customized to be common induction coil,or rodless induction
coil.What is rodless induction coil? According to common
manufacturing methods, the active coil and the water-cooled coil
need to be fabricated separately and then welded together. By using
horizontal winding process, and the effective coil and the
water-cooled coil can be wound from the same oxygen-free copper
tube without any segmentation. Coil turn gaps are tight and
consistent for maximum electrical efficiency. Rodless
structure;Horizontal winding;Porcelain insulation treatment;High
voltage ignition and overheating protection.2-3. Wind cooling
yokeWaterless yokes, except for the two yokes connected by
water-cooled cables, the rest of the yokes do not need to be cooled
by water, which greatly reduces the yoke water leakage failure
rate. In addition, the number of water pipe is half of that of
conventional yokes, which reduce the maintenance cost.Reduce
yoke water leakage failure;Reduce maintenance cost of water
cable2-4. Upgrade all-round protective coverBesides anti-drop
protection cover, there is a protective cover around the coil and
the water-cooled cables, which can protect the coil from the damage
caused by the falling or collision of metal debris, and also
effectively protect the water-cooled cable from contact with metal
debris and cause overheating problems. Moreover, the protective
cover does not cause any trouble for maintenance, because it does
not need to be dismantled during repair. Anti-drop protection
cover & Furnace-body protective cover APS POWER SUPPLY
SYSTEMKGCL Power Supply for Continuous Casting Production LineTwo
sets of melting furnace can work together and can be control by one
KGCL power supply cabinet. The total rated power can be
arbitrarily distributed between the two furnaces. It can
insulate molten steel and realize continuous pouring
with lower operating costs. I. The overall advantage of KGCL
power supplyThe entire production process maintains a very high
power factor (above 0.95), low reactive power loss, and more energy
saving.The harmonic content is low, which meets the requirements of
the power sector for harmonics, and users no longer need to
purchase high-order harmonic treatment devices. II.
Details description 2-1. Advanced optical fiber control
systemFrequency conversion adaptive. It take less than 0.2 seconds
from start-up to full power output, when the peers take longer
time. Under the standard configuration, the melting time is about
40-50 minutes. 2-2. Emergency backup assembly
conceptThe core components inside the electric cabinet, such as
thyristor, capacitor, etc., are equipped with spare modules, and
the backup modules can be quickly activated when a certain device
is damaged and production is stopped. It can continue to produce
without repair. As for the damaged spare parts, just need to
disconnect the wire, or directly remove it for repair, which has no
effect on the equipment. 2.3- Smart meter Smart meter can
display and record monthly power consumption, daily power
consumption and ton of power consumption in real time,which
providing reliable and detailed smelting data for production
enterprises to make production planning and cost accounting.
AFTER-SALE SERVICEAfter-sale service1. On-line
commissioning, for the coreless induction melting system produced
by our company, we provide on-line commissioning service without
geographical restrictions, so that your system can be put into
operation as soon as possible.2. Provide maintenance services for
important components such as circuit boards, coils, and yokes.
After repairing, they can meet the original technical indicators
and factory standards.3. Original spare parts service is a hasty
job. We have a complete spare parts warehouse to ensure that
regular spare parts can be shipped within 24 hours. For
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