Filter Welding Circular Spin Friction WelderFilter Welding Circular
Spin Friction Welder consists of generating heat by rotational
friction at circular joint to weld thermoplastic parts, the spin
friction welder applies force axially while rotating one part
against its stationary mate, the resulting friction generates heat
that melts the parts at the spherical interface,once rotation
stops, the material cols and solidifies, forming a welded
assemble with impervious effect,for cases where the parts must be
oriented in a particular manner with respect to each other,
the spin friction welder stops the rotation at the precise angular
orientation that driven by servo motor as another
solution Product DescriptionFilter Welding Circular Spin
Friction Welder01: ApplicationFilter Welding Circular Spin Friction
Welder take solid-states of joining interface in welding
process, the rotary friction at the shearing area raises the
temperature under rational pressure,coarse grain produced in
engaging joints bond the circular shaped connecting object, Filter
Welding Circular Spin Friction Welder is additional referred to as
rotary friction welding, is the joining technology of choice when
assembling spherical or cylindrical shaped thermoplastic round
parts, such as oil/water/air/medical filters, mug, tube, cup and
barrel and other such shaped object with symmetrical geometry, in
spin friction welding process, the top half is rapidly spun against
its mating parts in applying rotary friction at the engagement
which is held stationary in a nesting fixture, the resulting
heat that is generated by the combination of spinning action, and
friction brings the plastic material to its melting point and fuses
the two parts together, producing strong and impervious seal,
hermetic seals are also attainable material dependant and weld
joint configuration, while spin welding works with all
thermoplastic and can accommodate virtually any diameter part, it
is particularly suit for crystalline reins such as polyethylene and
polypropylene02: ParameterTitleFilter Welding Circular Spin
Friction WelderModelKLC-1500Motor Power1500wLine Voltage220v, 60hz
or 380v, 50hz Three PhaseWelding Diameter20~200mmActuator
Journey 75mmWelding Time0.1~9.99SVelocity1470r/minAir
Pressure1~7barSize:700*800*2030mmWeight280kgs03: Salient Advantages
of spin friction welderHigh- strength, hermetically sealing joins
for several dissimilar materialsCost-effective for round weld
joints, position-based indexing possibleRequires less
velocity(better for engineering resins),improved process
controlHeat confine to weld interface, compatible with most
thermoplasticIdeal for welding PP and PE, no consumables, fuses or
emissionsRelative fast cycle times when compared with other
methodsLow power consumption, low maintenance, and quick-change
toolingUp to 8 programmable channel for versatile production
and easier load and unloadAbility to weld parts with the circular
joints that is not easily welded by ultrasonic weldingProgrammable
data embodied frictional time, velocity, dwell time and rational
pressure04: Machine's charactersOperation security: Triggering mode
of two hands complies with CE standard in safe consideration, and
has an emergency stop button on the front panel that can halt the
halt the machine in accident case, additional ascent the machine's
head in mould debugging statusWelding Mode: Time welding mode to
meet fusing requirements of non-positioning welding, it can be used
to weld round plastic work-pieces of different sizesProcessing
method: robust construction made of steel to enhance structural
performance, using heavy duty universal casters, bearing
500kgs,safe and durable, convenient to move at working sites to
gratify flexible productionHigh precision: The high rigidity
structure design and precise design of the transmission mechanism
effectively prevent the vibration of the machine when the machine
is started/instantaneous stopped with high reliability and
durability, the spindle rotation drive adopts a precision
motor with high torque outputIntelligent: Text digital control
panel, human-computer interaction interface to set and adjust
welding parameters, including pressure, welding time and holding
pressure, time, process control adopts programmable logic
controller to provide required control and function Detailed
PhotosFilter Welding Circular Spin Friction Welder is the
preferred technique for thermoplastic parts with a circular
axis joint which have high bond strength/hermetic requirement,
during spin friction welding, one part is held stationary in
a pneumatic holding fixture while a second part is rotary
against it under pressure at speeds up to 16000rpm, this resulting
friction causes the joining surface to melt and fuse together,
producing strong hermetic welds Product UsesFilter Welding
Circular Spin Friction Welder takes advantages of
thermoplastic parts welding with spherical joint, particularly for
crystalline resins such as PE,PP that is dif
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