Product DescriptionBall Valve Product IntroductionBall valves and
gate valves are both types of valves. The difference lies in their
closing element, which is a spherical ball that rotates around the
axis of the valve body to achieve an open or closed position. Ball
valves are primarily used in pipelines for cutting off,
distributing, and changing the direction of fluid flow. According
to the GB/T21465-2008 standard "Valve Terminology," a flanged ball
valve is defined as a valve in which the closure element (the ball)
is driven by the valve stem and rotates around the axis of the
valve stem. Advantages of Ball Valves:Ball valves are a widely
used type of valve, and they have the following advantages:1. Low
fluid resistance, with a resistance coefficient equivalent to that
of a pipe segment of the same length.2. Simple structure, small
size, and light weight.3. Tight and reliable sealing. Ball valves
use sealing materials such as plastics, providing excellent sealing
performance. They are also widely used in vacuum systems.4.
Convenient operation with quick opening and closing; a 90-degree
rotation is all it takes to go from fully open to fully closed,
facilitating remote control.5. Easy maintenance due to the simple
structure of ball valves. Sealing rings are typically movable,
making disassembly and replacement relatively easy.6. When fully
open or fully closed, the sealing surfaces of the ball and seat are
isolated from the medium passing through, preventing erosion of the
sealing surfaces.7. Wide application range, suitable for diameters
from a few millimeters to several meters, and for both high vacuum
and high-pressure environments. These valves are generally
installed horizontally in pipelines.Classification Introduction:
According to Structural Classification:Floating Ball Valve:The ball
in a floating ball valve is floating. Under the pressure of the
medium, the ball can move and press against the sealing surface at
the outlet to ensure sealing. Floating ball valves have a simple
structure and good sealing performance, but the ball bears the load
of the working medium and transfers it all to the outlet sealing
ring. Therefore, the material of the sealing ring must withstand
the working load of the ball medium. This structure is widely used
in medium and low-pressure ball valves.Fixed Ball Valve: The ball
in a fixed ball valve is fixed and does not move under pressure.
Fixed ball valves have floating valve seats; under the pressure of
the medium, the valve seat moves to press the sealing ring against
the ball to ensure sealing. Bearings are usually installed on the
upper and lower axes of the ball to reduce the operating torque.
These valves are suitable for high-pressure and large-diameter
applications. In recent years, oil-sealed ball valves have
appeared, where a specially designed lubricating oil is injected
between the sealing surfaces to form an oil film. This enhances
sealing and reduces operating torque, making them suitable for
high-pressure and large-diameter ball valves.Elastic Ball Valve:The
ball in an elastic ball valve is elastic. Both the ball and the
seat sealing ring are made of metal material. The sealing pressure
is high, and external force must be applied because the medium
pressure alone is not enough to achieve sealing. This type of valve
is suitable for high-temperature and high-pressure media. The
elastic ball has a slot at its lower end to provide elasticity.
When closing the passage, the wedge-shaped head of the valve stem
causes the ball to expand and press against the seat for sealing.
Before rotating the ball, the wedge-shaped head is loosened,
allowing the ball to return to its original shape, creating a small
gap between the ball and seat. This reduces friction on the sealing
surface and operating torque.Classification Based on Channel
Position:Ball valves can be classified into straight-through,
three-way, and right-angle types based on their channel positions.
The latter two types of ball valves are used for distributing media
and changing the flow direction of media.Technical
SpecificationDesign referenceDesign standardStructural
lengthFlanged endsButt-welding endsTest & inspectionGBGB/T
19672GB/T 12237GB/T 12221GB/T 9113JB/T 79GB/T 12224JB/T 9092Notes:
The sizes of valve connecting flange and butt-welding can be
designed to customer's requirement.Major Parts Material
FormNoAccessory nameMaterialGB1BonnetWCB2Nut353GasketGraphite +
stainless
steel4Stud35CrMoA5BodyWCB6SeatPTFE7Ball25+HCr8Stem1Cr139GasketPTFE10PackingGraphite11Packing
glandWCB12Screw nail3513Locating
pieceQ235A14Ring65Mn15WrenchKT33
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