Operating A Safe And Reliable Methanol Cracking Hydrogen
Production UnitProduct DescriptionWOBO's methanol cracking hydrogen
production unit efficiently decomposes methanol at low
temperatures. The decomposition atmosphere of the unit provides
both a protective atmosphere for metal heat treatment and a
reducing atmosphere for metal reduction. It can be used as a
standalone protective atmosphere, carburizing atmosphere, or in
combination with nitrogen as a carrier gas. This unit is suitable
for bright heat treatment in metallurgy, machinery, chains,
standard parts, fasteners, and small hardware industries. It is
also used in the energy-saving and environmentally friendly
transformation of boilers and kilns.Our company's methanol cracking
hydrogen production unit offers several advantages, including cost
savings in investment, low operating temperatures, no pollution,
and low production costs. It has widely replaced traditional
ammonia decomposition furnaces for hydrogen production and
high-temperature direct methanol decomposition processes. It is
also utilized in the energy-saving and environmentally friendly
transformation of dry boilers, kilns, and hot blast stoves.
Product ParametersModelWJQ-10WJQ-20WJQ-30Power33KW38KW50KWRaw
waterDistilled water or deionized waterDistilled water or deionized
waterDistilled water or deionized waterMethanol
consumption6kg/h12kg/h18kg/hHydrogen
production0-10Nm3/h0-20Nm3/h0-30Nm3/hOperating
pressure0.4~0.6Mpa0.4~0.6Mpa0.4~0.6MpaHydrogen
purity≥99.99%≥99.99%≥99.99%Control methodPLC automatic controlPLC
automatic controlPLC automatic
controlDimension2300*1400*2300mm2300*1400*2300mm2600*1800*2400mmWeight3300Kg3500Kg4500KgFor
more information, please contact us.Technical PrincipleThe Basic
Principle Of Methanol Cracking Hydrogen Production MachineMethanol
hydrogen production involves mixing methanol and water in a
specific ratio and subjecting the mixture to superheated steam
under controlled temperature and pressure conditions, with the
presence of a catalyst. This process leads to simultaneous
catalytic cracking and carbon monoxide shift reactions, resulting
in the formation of a mixed gas containing hydrogen and carbon
dioxide. The produced gas is then passed through a pressure swing
adsorption unit for separation and purification, yielding
high-purity hydrogen as the final product. The main
reactions involved in methanol hydrogen production are as follows:
Methanol (CH3OH) undergoes catalytic cracking, converting it into
carbon monoxide (CO) and hydrogen gas (H2) while releasing energy.
Additionally, carbon monoxide reacts with water (H2O) through the
carbon monoxide shift reaction, resulting in the formation of
carbon dioxide (CO2) and more hydrogen gas. The overall
reaction combines these processes, transforming methanol and water
into carbon dioxide and three molecules of hydrogen gas, with the
release of energy. Through the separation and purification
processes, the final product obtained is highly pure hydrogen
gas.Equipment Advantages* Mature technology, safe and reliable
operation, and cost-effectiveness.* Efficient catalyst.* On-site
hydrogen production.* Long lifespan.* Maintenance-free.* Multiple
units in parallel.* No environmental pollution.* Equipped with
safety devices for over-temperature, over-pressure, and other
safety concerns.Applications Industrial Hydrogen
ProductionHydrogen Storage and TransportationHydrogen is a crucial
element in several industrial processes, such as ammonia
production, petroleum refining, and metal processing. Methanol
hydrogenation units can provide a source of hydrogen for these
industries.Methanol is a more energy-dense and easily transportable
liquid compared to gaseous hydrogen. Methanol hydrogenation units
can be employed to convert methanol to hydrogen for storage and
transportation purposes. Backup Power for Renewable Energy
SystemsHydrogen Fuel CellsMethanol reformers can serve as backup
power sources for renewable energy systems like solar and wind
power, providing a stable energy supply when renewable sources are
intermittent.Methanol hydrogenation units are used to produce
hydrogen for fuel cells. Hydrogen fuel cells are an environmentally
friendly and efficient power source used in vehicles, backup power
systems, and various industrial applications. Project
CaseCertifications /* March 10, 2023 17:59:20
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