BS Series Ceramic FilterI. OverviewCeramic filtration is the
world's most advanced solid-liquid separation technology and it has
beenincreasingly widely used in various fields of national economy
since it is featured by energy saving,environmental protection and
the resources recycling. Ceramic filter is a model of the
successfulapplication of ceramic filtration technology. Its
large-scale promotion in recent years in China has broughtgood
economic and social benefits. In the early 1980s, Finland's
Outokumpu Company successfullydeveloped ceramic filter board that
could be used as filter medium. Ceramic filter plate aperture is
usually1-Sum (the most commonly 1.5~2.0um) and such micro-pore can
produce strong capillary action. Whenceramic filter operates, under
the action of vacuum pump, only the liquid enter through the
micro-poreand become filtrate, while both solids and gases are
blocked in the filter plate surface and become filtercake. In this
way, it realizes solid-liquid separation.industries, extensive
application fields.The emergence of new type of filtration medium
is of epoch-making significance for the developmentof solid-liquid
separation technology. Ceramic filtering plate can produce
capillary action and hasexcellent mechanical properties, so it has
a lot of advantages relatively to other filters with filter cloth
as thefilter medium. Ceramic filter can be widely used in the
dehydration processing of non-ferrous metal mine.coal, chemical
industry, pesticide, pharmacy.II. Main Features(1)
Energy-efficient: great processing capacity and obvious power
saving effect. Processing capacityis more than 1100 kg/m2 • h and
the electricity consumption is less than 0.5kWh/th. Compared
withtraditional disc and external filter, it can more than 80% of
save energy consumption.(2) Automatic control: high-performance
series machine adopts automatic control program,automatic feeder
and automatic cleaning, so it reduces operators'labor intensity and
reduce theamount of operating personnel.(3) Perfect automatic
protection function: it possesses fault automatic alarm system,
fault screendisplay function, and high and low level alarm display,
and can automatically exclude or shutdownartificial processing.(4)
Firm structure and durable use: it adopts microcomputer
optimization design, and has rationalstructure and reliable
operation. Its main drive disk assembly adopts maintenance-free
design that reducesoutage rate; its mixing system in tub adopts
stainless steel structure, ensuring the service life can reach
over10 years.(5) Improve product quality and reduce transportation
cost: because concentrate water content islow after filtering
processing, it can greatly improve product market competition
ability, and reduce thetransportation cost and the loss in the
process of transportation.(6) Obvious environmental protection
effect: filtrate is clear and can be repeatedly used, so it
reducesthe discharge and complies with the current trend of
environmental protection and clean production.Ill. Structure
PrincipleCeramic filter structure mainly includes rotor formed disc
with several groups of ceramic filter plates,distributing head with
suction and washing effect producing coupling switch phenomenon,
mixerpreventing solid precipitation, scraper that is necessary to
eliminate filtering plate solid adsorption, cleaningsystem of
filter board outside the filtering plate abdominal cavity and
ultrasonic oscillation, as well as thecontrol system of the tub and
operation procedure keeping certain paste liquid level.During its
operation, due to the effect of vacuum filter plate, when the
rotation is submerged under theslurry liquid surface of groove, the
surface of the filtering plate will form a solid particle
accumulation layerand liquid will pass through the filter plate and
enter vacuum barrel though distribution switch. When thefilter
plate with accumulation layer leaves slurry liquid level, it will
form filter cake. As a result of the action ofvacuum, it will
continue dehydration and make the filter cake further dry.When the
rotor continues to turn to the place of scraper, filter cake will
be unloaded and sent to therequired place by the belt drive
machine. SpecificationsFiltration area(M2)Disk NumberDisk
Dismeter (MM)L*W*H (MM)Weight (T)Operating Power (KW)Volume of
Tank(M3)BT6M26315202500*2200*2074261.1BT8M28415202750*2200*2074261.3BT10M210515203000*2200*207438.351.5BT12M212419203100*2650*24863.58.351.5BT15M215519203400*2650*248659.22BT20M220422103500*3000*3025510.74/*
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