Foundry Custom Iron Casting Industrial Truck Gearbox Housing

  Foundry Custom Casting Industrial Truck Gearbox HousingGeneral Products       Application/Service Area Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.  Main blank Process for Casting Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting  Blanks Tolerance -Casting  ToleranceCT9-10 for  Machine Molding Process,CT8-9 for Shell Molding and Lost Foam Molding Casting ProcessCT10-11 for Manual Molding Sand  casting Process Applicable Material See Table Below (Ductile Iron Casting, Grey Iron Casting)OR According to customer requirement  Casting Blank Size  /Dimensions2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement Casting Blank WeightRange from 0.01kg-1000kg for casting iron Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.  Machining ToleranceFrom 0.005mm-0.01mm-0.1mm Machined Surface QualityRa 0.8-Ra3.2, according to customer requirement Applicable Heat Treatment Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching  Applicable Finish Surface  Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.  MOQFor iron casting : 100pcsFor Machining : 50pcs Lead Time45days from the receipt date of deposit for truck gearbox housing Ductile Iron Casting Material Comparison Table:Cast iron with nomular graphiteDIN EN 1563GermanyDIN 1693FranceNFGreat BritainBSNetherlandsNENSwedenMNCUSAASTM A536EN-GJS-350-22-LTGGG-35.3FGS 370-17370/17GN 380717-15----EN-GJS-400-18-LTGGG-40.3    ----------------60-40-18EN-GJS-400-15GGG-40FGS-400-12420/12GN 420717-0260-40-18EN-GJS-400-10--------420/12--------65-45-12EN-GJS-500-7GGG-50FGS-500-7500/7GN 500727-0265-45-12/80-55-06EN-GJS-600-3GGG-60FGS-600-3600/3GN 600732-0380-55-06EN-GJS-700-2GGG-70FGS-700-2700/2GN 700737-01100-70-03EN-GJS-800-2GGG-80FGS-800-2800/2  120-90-02EN-GJS-1000-5 (DIN EN 1564)GGG-100B/A----------------850-550-10EN-GJS-AX NiSiCr35 5 2GGG-NiSiCr 35 5 2FGS-Ni35Si5Cr2S5S--------Type D-5S Grey Iron Casting Material Comparison Table:Cast iron with lamellar graphiteDIN EN 1561GermanyDIN 1691FranceNFGreat BritainBSNetherlandsNENSwedenMNCUSAASTM A48EN-GJL-150GG-15Ft 15 DGrade 150GG 1501 15-0020 B / 25 BEN-GJL-200GG-20Ft 20 DGrade 180/220GG 2001 20-0025 B / 30 BEN-GJL-250GG-25Ft 25 DGrade 220/260GG 2501 25-0035 B / 40 BEN-GJL-300GG 30Ft 30 DGrade 300GG 3001 30-0040B / 45 B  Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.  Sand casting mfg. process  Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.  Casting Parts Advantages1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to ten meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.Technical Support:Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD,