Auto Condenser Tube Sponge Ball Cleaning System for Heat Exchanger

Product DescriptionThe condenser online cleaning device is the best equipment for effectively cleaning the cooling pipe of the central air-conditioning main unit. It is widely used in the cleaning of central air-conditioning main units. It can be cleaned online at any time without reducing the load in continuous work. It can always keep the cooling pipe clean, prolong the service life of the cooling pipe, reduce labor intensity, and increase economic benefits.Product Parameters   Model: BTJQTee Time: ≤3sPower: 2.2-4kwProcessing Quantity: 8-12m³/hApplicable Pipe Diameter: DN100-DN600Connection Interface: DN50, DN65, DN80Input Voltage: 380v/50HZWorking Pressure: 1.0-2.5MPaLocal Resistance Loss of Ball Collecting Machine: ≤0.5mMaterial Composition: 304 Stainless Steel Filter Screen/Carbon Steel ShellWorking Environment Requirements: Temperature ≤ 55 ºC, Relative Humidity ≤ 95% Working PrincipleThe ball collector sends the rubber balls into the condenser, and the rubber balls rely on the high flow rate of the cooling water to scrub off the dirt on the inner wall of the heat exchange copper tube of the condenser, and the rubber balls are recovered through the ball water separator at the cooling water outlet. The ball tube returns to the ball collector to form a cleaning cycle. The cleaning frequency is set through the PLC intelligent control box to achieve the automatic online cleaning function, and the inner wall of the condenser is always kept clean, the heat exchange efficiency is the highest, and the cooling efficiency of the chiller is the highest.Equipment Composition1. Ball Serving DeviceBall serving device is a rubber ball cleaning system for automatic ball, drive the ball and equipment to observe the operation of the rubber ball. It mainly consists of shell, cover, close the ball bucket, switching valve, inlet pipe and outlet pipe and a check valve. On the cover inserts glassiness viewing window in the lower part of the housing is equipped with drainage ports. Ball tee is designed with sufficient capacity to ensure the rubber ball in the tee ball has room to maneuver. Which received the ball bucket, switching valves, check valves are made of 304 stainless steel. Because the tee is designed with a unique check valve device, thus eliminating the original electric doors, not only simplifies the rubber ball cleaning system and run operation, and easy to achieve automatic control, improve the reliability of operation.2. Rubber Ball Collecting DeviceRubber ball collecting device is the key to the ball during the cleaning of equipment. To maintain continuous rubber ball on the condenser cleaning, must be fed a steady stream of rubber ball cleaning system, and then cleaned cooling timely recovery of rubber ball for cleaning purposes again. Close ball control is used to disperse the rubber ball in the cooling water of all collected for reuse, so close the ball ball rate is very important. Ball's net income of 304 stainless steel plates, corrosion resistance, impact resistance, aging resistance.3. Rubber Ball PumpVertical rubber ball Serve pump with direct-connect structure, with concentricity, small size, high efficiency, suction force, convenient disassembly, pressure level of 16 kg and other strengths, condenser cleaning device of choice for online products. Rubber ball Serve cylindrical vane pump, channel-type impeller structure. Rubber ball in the pump chamber can pass freely, without blocking the ball, do not damage the ball. Rubber ball can be repeatedly delivered to the host via a pump brass rubber ball in the dirt to be washed, ball rate of 100%. Solve the old equipment to collect the ball by traction problems.4. Rubber BallRubber ball generally used as the standard type of peeling rubber ball, ordinary rubber ball, rubber ball diamond.  Characteristics1.Full Automation: The PLC computer program process control, without special maintenance technician, adjustable automatic cleaning condenser times every day.2.Advanced Technology: The new concept of secondary circuit design ensures the service life of the cleaning ball (replaced once a year).3.High Energy Saving Efficiency: The lowest energy saving 10%, up to 40%, 99% rubber ball could be collected, less than one year recyclable one-time investment cost. 4.Automatic Online Cleaning: Ensure the condenser without any fouling, corrosion.5.The emergence of the avoid and eliminate the air-conditioning host runtime abnormal high pressure state.6.Increase the service life of the compressor and pipeline.7.To ensure maximum heat exchange efficiency of condenser in state.8.Physical treatment, cost savings and protect environment.Rubber Ball SelectionThe types of rubber balls are generally divided into standard peeling rubber balls, ordinary rubber balls, and emery rubber balls. 1. Standard Peeling Rubber BallsStandard peeling rubber balls are especially suitable for various condenser copper tubes, and standard peeling rubber balls are also the most commonly used rub