Integrated Membrane Bioreactor(MBR) Wastewater Treatment Module
&Flexible Flat Sheet MembranesIntroduction:We are a
leading flexible flat sheet membrane manufacturer mainly
specialized in flat-sheet membrane rolls with PVDF material, which
are suitable for MBR and immersion ultrafiltration. PVDF's
non-viscosity (low surface energy) gives it better pollution
resistance. We adopt permanent hydrophilic modification, which
can optimize the pollution resistance and flux. CPVC molecule
has a lot of negative covalent bond chlorine in it,
which makes the surface of the material more negatively
charged, while most of the impurities in the wastewater are
electronegative, so the fouling resistance property is also very
good.Our LR Series flexible flat sheet membrane module not only
retains the advantages of conventional flat membrane like
high strength, easy maintenance, no backwash, high flux and low
transmembrane pressure difference, but also include the advantages
of hollow fiber membrane like high filling density, small footprint
and lower gas-water ratio. At the same time, our products have the
advantages of extreme low replacement cost of single
membrane, high welding strength and backwash available. Our MBR
membrane wastewater treatment system can replace traditional
biological wastewater treatment technology on a large scale and
wide application ranges.Membranes Stack/Cassette Unit:LR flexible
flat sheet membrane stack/cassette consists of rectangle membrane,
sealing ring, spacing strip, central water collecting pipe and two
ends baffles. Membranes and sealing rings are putted on the center
pipe one by one and then pressed and sealed by the baffles on both
sides. After filtered by the membranes the wastewater first enters
the support passage and then collected to the central water
collecting pipe for export with the activated sludge keeping out of
the diaphragm. The pore size of these membranes is 0.03-0.1μm while
the material is most commonly used PVDF.Basical Parameters of LR
Membrane Stack/Cassette:ModelLR4LR8LR9Membrane Size
(mm)250x250250x250250x250Membrane Spacing (mm)488Average Thickness
(mm)0.70.70.7Membrane Count (pcs)182114208Stack Area Size
(m2)2012.523Stack Outline Dimension
(mm)528x520x252528x520x252528x920x252Membrane
MaterialPVDFPVDFPVDFDischarging Pipe Count222Flow Rate
(L/H)200-600125-375230-690Working Pressure Differential
(m)0.2-60.2-40.2-4ApplicationImmersed
UltrafiltrationMBRMBRpH2-12Discharging Water Turbidity≤1NTUFlat
Sheet Membranes MBR Module:The basic structure of LR flat sheet
membrane assembly module mainly contains three parts as shown in
the following figure: aeration part, membrane box part and water
collecting pipe part.Features:• Ultra thin membrane design, average
0.7mm• High packing density, smaller footprint• Welding strength x5
times stronger due to optimized memebrane forming technique• Single
membrane can vibrate/swing under aeration just like hollow
membrane• Single membrane and single MBR stack/cassette can be
replaced easily• Good hydrophilicity and fouling resistant• High
adsorption to substrate material and backwash applicable• High
loading density, high water-air ratio, low operating cost• Low
transmembrane pressure• General frame adopting
gravity-buoyancy balance design, high stability, long service
life• Membranes stack unit can be demounted and maintained online•
Reasonable module size, flexible installation design• Super-high
cost effectiveComparison Between LR Flexible Flat Sheet Membrane
and Hollow Fiber Membrane:ItemLR Flexible Flat Film Hollow
Fiber FilmConventional Flat FilmFlux/LMH10-3010-2010-30Loading
DensityEquivalentLowAir Quantity per Water Treatment
UnitEquivalentHigherBackwash Required or NotNo(Available if
required)YesNot ApplicableWobble or NotYesYesNotMembrane Silk Can
Broke or NotNotYesNotService LifeLongShortLongPre-filtration
Requirement (Gird Diameter)2mm1mm2mmOffline Cleaning Needed or
NotNot UsuallyYesNot UsuallyTranmembrane Pressure Differential
(m)0.05-0.30.1-0.60.06-0.3Investment Cost/Operating
CostLow/LowLow/HighHigh/HighLR Standard MBR
Membrane Module:ModelMembrane Stack LayersCountMembrane Stack
ColumnsCountMembrane Stack CountTotal Membrane AreaOutline
Size(L×W×H)DomesticSewage Treatment CapacityIndustrial Sewage
Treatment
Capacitym2mmt/dt/dLR8-1-212225.0700x700x1230107.5LR8-1-414450.01250x700x12302015.0LR8-2-323675.01000x700x17703022.5LR8-2-4248100.01250x700x17704030.0LR8-2-52510125.01500x700x17705037.5LR8-2-62612150.01750x700x17706045.0LR8-3-53515187.51500x700x24407556.2LR8-3-63618225.01750x700x24409067.5LR8-3-83824300.02250x700x244012090.0
ModelMembrane Stack LayersCountMembrane Stack ColumnsCountMembrane
Stack CountTotal Membrane AreaOutline Size(L×W×H)DomesticSewage
Treatment CapacityIndustrial Sewage Treatment
Capacitym2mmt/dt/dLR9-1-212246.0700x1100x123018.413.8LR9-1-414492.01250x1100x123036.827.6LR9-2-3236138.01000x1100x177055.241.4LR9-2-4248184.01250x1100x177073.655.2LR9-2-52510230.01500x1100x177092.069.0LR9-2-62612276.01
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