Flexible Printed Circuits Boards Custom PCB CapabilitiesABIS
Flexible PCB Manufacturing Capacity ItemSpeci.Layers1~8Board
Thickness0.1mm-0.2mmSubstrate
Material PI(0.5mil,1mil,2mil),PET(0.5mil,1mil)Conductive
MediumCopper foil(1/3oz,1/2oz,1oz,2oz)ConstantanSilver PasteCopper
InkMax Panel Size600mm×1200mmMin Hole Size0.1mmMin Line
Width/Space3mil(0.075mm) Maximum imposition size (single &
double panel) 610mm*1200mm(Exposure limit) 250mm*35mm(only
develop test samples) Maximum imposition size (single panel &
double panel no PTH self-drying ink + UV light
solid) 610*1650mmDrilling Hole (Mechanical)17um--175umFinish
Hole (Mechanical)0.10mm--6.30mmDiameter Tolerance
(Mechanical)0.05mmRegistration (Mechanical)0.075mmAspect
Ratio2:1(Minimum aperture 0.1mm)5:1(Minimum aperture
0.2mm)8:1(Minimum aperture 0.3mm)SMT Mini. Solder Mask
Width0.075mmMini. Solder Mask Clearance0.05mmImpedance Control
Tolerance+-0%Surface finishENIG, HASL, Chem.
Tin/SnSoldermask/Protective FilmPI(0.5mil,1mil,2mil)(Yellow, White,
Black)PET(1mil,2mil)Solder mask (green, yellow,
black...)SilkscreenRed/Yellow/Black/WhiteCertificateUL, ISO 9001,
ISO14001, IATF16949 Special
RequestGlue(3M467,3M468,3M9077,TESA8853...)Material
SuppilersShengyi, ITEQ, Taiyo, etc.Common
PackageVacuum+CartonMonthly production capacity/m²60,000
m² ABIS Flexible PCB Manufacturing Process-Double-side
Flex-PCB:Cutting → Drilling → PTH → Electroless Plating →
Pretreating → Dry Film Lamination → Position → Exposure → Develop →
Pattern Plating → Remove Dry Film → Pretreating → Dry Film
Lamination → Position and Exposure → Develop → Etching → Remove Dry
Film → Surface Finish → Cover lay Lamination → Lamination → Curing
→ Immersion Gold → Silkscreen → V-cutting/scoring → Electrical Test
→ Punching → FQC → Packaging → Shipment-Single-side
Flex-PCB:Cutting → Drilling → Dry Film Lamination → Position and
Exposure → Develop → Etching → Remove Dry Film → Surface Finish →
Coverlay Lamination →Lamination → Curing → Surface Finish →
Immersion Gold → Silkscreen → V-cutting/scoring → Electrical Test →
Punching → FQC → Packaging → ShipmentLead TimeFlexible PCB Lead
Time Small Batch Volum≤1 sq meterWorking DaysMass
ProductionWorking DaysSingle-Sided3-4Single-Sided8-102-4
layers4-52-4 layers10-126-8 layers10-126-8
layers14-18 How ABIS Dealing With Flexible PCB
Issues?The first thing we ensure is the right equipment to produce
your board. Next, the staff experienced enough to handle the
challenge of manufacturing flexible boards. Opening a solder
mask or overlay enough-different steps of the process might change
how a flexible board looks. Etching and plating can adjust the
shape of the PCB, which is why you should ensure that overlay
openings are of suitable width.Choose the materials carefully, also
considering other things, such as size, weight, and reliability of
the board.Control appropriate proximity of solder joints and
bending point - the solder joint should be at the required distance
from the bending location. If you put them too close, delamination
or broken solder pad may occur.Control Solder pad spacing - ABIS
ensuring there is enough space between the pads and the conductive
traces adjacent to them, so that avoiding lamination loss.
Our Advantages Our AdvantagesHigh-end euipment-high speed Pick
and Place Machines that can process about 25,000 SMD components per
hourHigh efficient supply ability 60K Sqm monthly-Offers low volume
and on-demand PCB production, also large-scale
productionProfessional engineering team-40 engineers and their own
tooling house, strong at OEM. Offers two easy options: Custom and
Standard-In-depth knowledge of IPC Class II and III StandardsWe
provide a comprehensive turn-key EMS service to customers who want
us to assemble the PCB into PCBA, including prototypes, NPI
project, small and medium volume. We are also able to source all
components for your PCB assembly project. Our engineers and
sourcing team have rich experience in supply chain and EMS
industry, with deep knowledges in SMT assembly allowing to resolve
all the production issues. Our service is cost-effective, flexible,
and reliable. We have satisfied customers across many industries
including medical, industrial, automotive and consumer
electronics. Quality ControlQuality
Control-Advanced equipment listAOI TestingChecks for solder
pasteChecks for components down to 0201Checks for missing
components, offset, incorrect parts, polarityX-Ray InspectionX-Ray
provides high-resolution inspection of:BGAs/Micro BGAs/Chip scale
packages /Bare boardsIn-Circuit TestingIn-Circuit Testing is
commonly used in conjunction with AOI minimizing functional defects
caused by component problems.Power-up TestAdvanced Function
TestFlash Device ProgrammingFunctional testing IOC incoming
inspectionSPI solder paste inspectionOnline AOI inspectionSMT first
article inspectionExternal assessmentX-RAY-welding inspectionBGA
device reworkQA inspectionAnti-static warehousing and
shipment-Persue 0% complaint on quality
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