Detailed Photos R&DSoftward: Solidworks,
CAD, Procast, UGDevelopment cycle of samples: 25-35
daysMaterialsStainless steel: 304/304L, 316/316L, 410/416 etcDuplex
stainless steel: 2250, 2507, Zeron 100 etcCarbon steelAlloy
steelTechnical ParameterPart weight: 2g to 30kgsMax dimension :
600mm for diameter or lengthMin wall thickness : 1.5mmCasting
roughness: Ra3.2-6.4 Machining roughness:
Ra1.6Tolerance of casting: CT6Inner core: ceramic core, urea core,
water soluble wax core.Heat treatmentNormalzing, Tempering,
Quenching, Annealing, Quenching & Tempering,
Caburization, Solution treatment.Surface
treatmentPolishing, bead blasting, zinc plating, hot dip
galvanized, nickel plating, passivation,
Electro-polising, mirror polishing, Brush
polishing, PE coating, Powder coating,
etcInspectionCleanliness inspection, X-Ray radiographic inspection,
CMM inspectionProduction capacityMore than 120 tons per
monthQuality CertificatesISO9001; ISO14001 Advantages
of Stainless Steel Castings Stainless steel investment
castings are used across a wide range of industry sectors for the
following reasons:Excellent Corrosion Resistance: Chromium is
used as an alloying element in stainless steel which helps improve
its anti-corrosive properties. Unlike carbon and alloy steel,
stainless steel castings require little or no additional surface
finishing. This one reason why stainless steel investment cast
parts are used in industrial components such as valves, pumps, and
other parts where corrosion resistance is critical.Exceptional
Visual Quality: Grade A visual appearance is possible for
investment cast parts that require high visual quality.Surface
Finishes: 120 RMS or better is easily achieve.Close Tolerances:
±.005 inch per inch tolerance levels can be achievedNear Net Shape
Parts: Avoid long run time machine parts using near net investment
cast parts. Production Process Creating the
"pattern"(i.e. a replica) of the part that's to be cast by
injecting wax into a die. This process is also used for die
casting. Usually, the pattern is created as one piece.Compiling
potentially several wax patterns into a completed assembly
known as a gating system or "tree". This form allows molten metal
to flow into the mould cavity at a later stage.Immersing the
assembly in high-grade ceramic slurry(known as the investment
stage).Building up an additional coating of coarse
ceramic particles up to 10mm thick while the assembly is still
wet.Melting the wax from the dry mould to leave a thin-walled
and hollow ceramic shell.Firing the moulds to remove any last
vestiges of wax and add durability to the final mould. This can
necessitate temperatures of 1000°C.Pouring molten metal within
the still-heated moulds. A heated mould is used to instil better
dimensional accuracy, with tolerances of as low as .076mm
enabled.Breaking or cutting the cooled shell
mould open to reveal the casting.Cutting each pattern off
the treeFinishing the final part using fettling, grinding,
sandblasting, heat treatment and other testing or surface finishing
processe. Latest News!! New wax injection machine set
up finished. Max-pressure is 35 tons,wax pattern largest size is
800*600 mm.It's the biggest wax injection machine in
China. With the help of this machine,we are able to cast big
steel parts for our customers by silical sol investment casting
way. Secondary Operations and Treatment of Investment
Castings We Offer Polished zinc plating, nickel plating,
electroplating, Chrome platingAnodizing, phosphating, acid
treatment, polishingHigh precision CNC machiningBroaching, milling,
drilling, tappingSurface grinding, sand blasting, powder
coatingHeat treatment FAQ Q1: What is our payment
term?A:T/T, Paypal. Q2: How can we quote for you?A: Please
email us enquiry with all technical drawings you have, such as
material grade, tolerance, mechanicalproperties, heat treatment,
requirements, etc. Our specialized engineers will check and quote
for you within 24 hours. Q3: Which product are often
processed by your company ?A: Auto parts,machinery part, marine
part, Kitchen parts, Agricultural parts.Q4: Which material are
often used ? A: Stainless steel. alloy steel, carbon steel,
aluminum, copper.Q5: Which finish you can provide ?A:Sand blasting,
Tumbling, Polishinh, Electro-polishing, Mirror Polishing, Powder
coating, Electrophoresis, ETC.Q6: What is the MOQ ? A:
Based on the product, normal 100 pcs.Q7: Can we make the
samples? A: Is Available, 15-20days for sampling.Q8: How about
for the lead time?A: Normally about 35 days for mass production,
pls inform us if it is urgent order. /* January 22, 2024
19:08:37 */!function(){function s(e,r){var
a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
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