Tractec 4X4 Electric Winches

TracTec 4X4 electric winches/Winch accessoriesIntroduction The TracTec range of competition winches has been designed and built to give the highest level of performance in a demanding world. Using materials and designs that set it apart from all its competitors, is the standard that others aspire too. Our winches have been built to give the end user total reliability in the toughest of situations and supply unequalled power, speed, and reliability at those critical moments This manual will provide you with the information that you require to fit, use and maintain your TT90 winch.MountingsTT90 winches have 12 mounting bolt positions and can be fitted standing or lying flat. A minimum of six retaining bolts must be used at all times. A winch mount/plate with a minimum thickness of 8mm must be used and be well-secured to the vehicle. Failure to do so could result in damage to the winch or vehicle.    *Warning* Failure to fit the winch correctly could result in damage to the winch or vehicle. Fitting the winch to a weak or bent winch plate could result in poor operation or damage to the winch or free spool mechanism. Wiring This winch is supplied with two TT Super Duty Albright contactor packs, ready wired to the motors, and a wiring diagram. Please follow the next tips. Use 60/70mm2 Cable from the batteries to the red booted terminal on the contactors via a suitable cutoff switchUse 60/70mm2 cable from the battery earth (ground) to the rear motor earth (ground) point located under the motor Use 40/50mm2 or larger cable from the solenoids to the motors (if installing your own motors & solenoids) Fit the contactors as close to the winches as possible.Use quality batteries, we recommend high performance lithium batteryUse quality cable and battery terminals that are professionally fitted.The use of a 100amp (12v) plus the alternator is recommended.Always use quality motors from a known source, We recommend the use of matched motors. Failure to earth (ground) the winch correctly or to use incorrect cables could result in damage to the winch or vehicle's electrical systemWinch ropes and cablesOur winches are very powerful and require strong ropes to avoid breakages. We recommend the use of 11mm synthetic rope or the equivalent strength. (10.5ton/210001b)We do not recommend the use of steel rope. However, if it must be used we advise that a minimum of 10mm is used with a roller fairlead.      *Warning*The use of old, damaged, or unsuitable ropes or cables could cause personal injury or damage to the vehicle/winch.Free spool fitting and operationFollow the simple diagram for fitting the free spool control solenoid and operating switch and pipe work. When mounting the switch, try to mount it in a position where it is easily seen and cannot be knocked accidentally.When using the free spool for the first time, follow these simple rules to ensure positive operation:Before disengaging the free spool, be sure there is no load on the winch or cableWhen removing the cable from the drum, take care not to accidentally knot the rope.After re-engaging the free spool we recommend that you run the winch 'out' approx 1 metre and then 'in' to allow the free spool mechanism to engage fully before applying load.   *Warning*Failure to follow the above instructions could result in injury or damage to your winch Using your TT90 winch.TracTec winches are very fast and powerful and require respect during use.Here are a few tips and techniques that will help you get the most from your winch.Place your winch switches in a location where they are easy to use and see, and also somewhere they cannot be knocked easily.NEVER put your limbs close to the fairlead or near the winch during operationAlways make sure you use a secure winching point/ground anchor.Do not stall your winch, if your winch should slow down or near stalling STOP. Check for obstructions under or in front of your vehicle or possible faults with your electrical system.Always allow the winch to stop turning before switching in a different direction.6/ When winching, try to keep your wheels turning at the same speed as the winch. This will help aid traction and help get the most from the winch.Always keep the winch line under tension this will help to eliminate the chance of over-spooling or ropes becoming wrapped around the winch, which could lead to breakages or premature rope failure. It will also reduce the risk of "dynamic" loading and therefore increase reliability.Do not allow the cable to 'Bunch' on the drum this could lead to the tie bars being bent or in the worst case breaking the winch casing and or damaging the rope.   MaintenanceCare of your TracTec winch is paramount to its reliability and continuous high performance.Here are a few tips and recommendations:The TT90 winch holds 0.25 liter of oil and various grades can be used depending on the location and temperature of the climate.We recommend using a 1-shot SAE 30 winch oil(G10014) for most climate conditions, whe